plus10 Analytics Software
Success stories in electronics manufacturing
Optimize your manufacturing with continuously learning and situationally acting software
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Problem
Offer digital software tools to your customers to increase your production lines and machines productivity
plus10 Analytics software identifies problems and optimization potential based on high-frequency machine data. With integration into your plants, you offer real added value.
Operating complex production lines and machines efficiently is a challenge
In addition to product modularization and standardization, digital innovations play an important role in their product portfolio. End customers are demanding, for example, digital services and digitally enhanced machines, which
- Make complex support requests easier and more transparent to resolve
- Optimize operating efficiency and
- guarantee the availability of the machines through data-driven technologies.
Optimization of production lines and machines as a digital service
Integrate plus10 software products into your production lines and machines and offer your customers added value in the efficient operation of your machines and production lines.
- Shannon provides custom-fit suggestions for troubleshooting even the most complicated issues
- Darwin creates transparency about machine behavior: So you understand what happened - even remotely
- Optimization of bottlenecks and faults during commissioning
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Success Stories
What our customers & partners say
Shannon® at ebm-papst St. Georgen
- Automated production line for assembling mechatronic automotive components with 14 stations and 15 controllers
- Real-time fault detection via Shannon® smartphones for line operators
- Real-time notifications of material requirements for logistics personnel on the line via Shannon® @ Smartwatches
Learn more
Products used:
Detailed analysis at station level -> Reduction in cycle time
Shannon® at AUMOVIO
- Problem: Short stops, unplanned downtime, and lack of real-time transparency in highly automated display final assembly lines.
- Solution: AI-supported shop floor with plus10-Shannon®
- Implementation on 40+ highly automated display final assembly lines in more than 4 plants
- Result: up to 5% higher availability through data-driven, proactive production optimization
Learn more
Products used:
Impact: +5% OEE, -6% MTTR (Mean Time To Repair)
Shannon® & Darwin at M10 Solar Equipment
- Virtual commissioning of a fully automated solar module production plant with plus10 tools (hardware-in-the-loop simulation) with seven newly developed processes
- Full transparency regarding system behavior and optimization potential in terms of availability and performance
- Faster start-up and smooth handover to operating personnel thanks to virtually trained plus10 tools
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Products used:
Impact: rapid ramp-up and full transparency regarding plant behavior
Results
Advantages for electronics manufacturing
5-15%
Increase OEE by reducing downtime (MTTR)
Up to 38%
Reduction of the average productivity variation
10 - 30%
Shortening the start-up and relocation phase
Software solutions - made for your industry
- Real-time fault detection for operating personnel, e.g., on assembly, soldering/bonding, testing, and installation lines
- Real-time notifications of material requirements for technical and logistics personnel
- Detailed analyses at station level for cycle time optimization for process engineers
- Further cycle time analysis at signal level for electrical maintenance
- Reduction of unit costs through output increase with given resources
- Effective ramp-up of complex new plants (e.g. battery cell production, electronics production)
plus10 products
Darwin - Identifying causes of performance losses
- Uncover bottlenecks in your production lines and machines and create transparency about the causes of performance losses - down to the signal level.
- Increase output rate per machine by reducing cycle time
- Explanation of why similar machines in the same factory work differently
- Detect trends in malfunction and process time data at an early stage and thus implement optimizations in a timely manner
Shannon® - the operative shop floor assistance
- Turn your plant operators into experts: Shannon® provides information on the causes of malfunctions with situational solution suggestions and thus reduces downtimes through intelligent knowledge management
- 5 - 15 % increase in OEE through reduction of downtime and troubleshooting (MTTR)
- Knowledge management: building knowledge about actual machine behavior and solutions
- Addressing the shortage of skilled workers: Immediate support in solving the problem by proposing the expert knowledge.
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Hopper - the quality optimizer
- Automatically generated suggestions for parameter optimization help you reduce scrap and cycle time in the injection molding process.
- Increase output rate by significantly reducing scrap and cycle time
- Recommendations for detailed parameter adjustments taking into account all factors influencing the process
- Situational and automated recommendations available on smartwatch, smartphone and browser
Request a free use case evaluation now.
- Product presentation with demo
- Roadmap for problem solving
- Holistic evaluation of the approach
Felix Müller
Sales
Other industries
