plus10 Analytics Software

Success stories in the pharma and medtech sector

Optimize your manufacturing with continuously learning and situationally acting software

Problem

Offer digital software tools to your customers to increase your production lines and machines productivity

plus10 Analytics software identifies problems and optimization potential based on high-frequency machine data. With integration into your plants, you offer real added value.

Operating complex production lines and machines efficiently is a challenge

In addition to product modularization and standardization, digital innovations play an important role in their product portfolio. End customers are demanding, for example, digital services and digitally enhanced machines, which

  • Make complex support requests easier and more transparent to resolve
  • Optimize operating efficiency and
  • guarantee the availability of the machines through data-driven technologies.

Optimization of production lines and machines as a digital service

Integrate plus10 software products into your production lines and machines and offer your customers added value in the efficient operation of your machines and production lines.

  • Shannon provides custom-fit suggestions for troubleshooting even the most complicated issues
  • Darwin creates transparency about machine behavior: So you understand what happened - even remotely
  • Optimization of bottlenecks and faults during commissioning
Success Stories

What our customers & partners say

Shannon® at Schott Schweiz AG

  • Fully automated production line for syringes (GMP-compliant medical environment)
  • Shorter wait times to see specialists for more complicated problems
  • Transparency about the frequency of problems and solutions used, e.g. to measure the effectiveness of remedial measures for recurring faults
Learn more
Products used:

Impact = 6%. more OEE and reduction of productivity variation by 30%.

Darwin at Haselmeier

  • Fully automated assembly line for the production of self-injection pens (cycle time under 5 seconds)
  • Identification and quantification of the causes for availability and performance degradation
  • Trend analysis on fault occurrence and problem resolution times for each individual cause of loss
Learn more
Products used:

Impact = Uncovering of OEE potential greater than 10%.

Shannon® at YPSOMED

“The Shannon worker assistance system was implemented by plus10 at the machine manufacturer’s highly automated assembly line even before the FAT. By using the software, we were able to obtain valuable and detailed information about any malfunctions that occurred—including their exact duration and number—even during the FAT and commissioning. Shannon thus enabled a significantly more transparent and effective commissioning of the system.”

Mathias Hollop-Wünschkowski, Industrial Engineer & Optimization

Products used:

Impact: transparent and efficient plant ramp-up

Shannon® at Boehringer Ingelheim

“The decision to partner with plus10 has proven to be a promising project from day one. The company’s focus on solutions is reflected in our collaboration as well as in the Shannon product— shop floor-friendly tool for implementing knowledge management solutions in production. Increasing the robustness of our highly automated packaging machines relies on the successful interaction between our machines and our employees. Shannon provides us with a unique interface in this regard.”

Daniel Kind Head of Packaging Inhalation Products

Products used:

Impact: Robust Packaging Machines Thanks to Efficient Human-Machine Interaction

Integration of Shannon® at Roche Kaiseraugst

“In just three months, we successfully implemented Shannon’s IT/OT integration—including the required risk assessment—at our pharmaceutical secondary packaging facility in Kaiseraugst. I was impressed by the speed and professionalism of the plus10 team!”

Gerrit Börner, Unit Lead Data Analytics & Deployment @ F. Hoffmann-La Roche

Products used:

Time to Value < 3 Monate

Shannon® at Vetter Pharma

“For us, plus10 Shannon is a solution for state-of-the-art plant and machine systems, as it automatically breaks down complex and interlinked plant states into easy-to-manage troubleshooting tasks for the operator. It thus represents an essential step toward simplifying modern plant systems for the operator.”

Dr. Uwe Remminghorst Vice President Production, VETTER Pharma

Products used:

Impact: reduced complexity through automated, user-friendly troubleshooting tasks

Hopper at ZAHORANSKY Automation & Molds

"Hopper analyzes combined machine and material data for us over the last three months, which provides transparency that we didn't have before. The ad hoc evaluation is particularly helpful for difficult materials such as COC or COP. The AI provides specific counterproposals, which saves a tremendous amount of time and waste."

Sven Walz, injection molding process expert at ZAHORANSKY

Learn more
Products used:

20% shorter ramp-ups and 10-17% less waste during production start-up

Shannon® at ZAHORANSKY

“Shannon is exactly what we need to make up for the shortage of skilled workers. It allows us to share situational solutions and guidance more quickly on-site during commissioning with the customer’s production team across all shifts, thereby ensuring stable processes. Even less experienced colleagues on the customer side can be trained more quickly and deployed productively with Shannon—resulting in fewer follow-up questions, less remote support, and ultimately more satisfied customers.”

Products used:

Quick commissioning, less remote support

Results

Advantages in the pharmaceutical and medical technology sector

5-15%

Increase OEE by reducing downtime (MTTR)

Up to 38%

Reduction of the average productivity variation

10 - 30%

Shortening the start-up and relocation phase

Software solutions - made for your industry

  • Our optimization tools are designed to meet GMP (Good Manufacturing Practice) standards. In doing so, we take into account the risk-based approach of EU GMP Annex 11, the practical GAMP 5 guide, and the Computerized System Validation (CSV) procedures.
  • Generated suggestions and measures are documented in a GMP/FDA-compliant manner
  • Auditing of changes and important events
  • Optional approval process when adding new disruption measures in the system (dual control principle)
plus10 products

Achieving success in the pharmaceutical and medical technology sectors with our products

Our analysis software addresses the three OEE loss categories of technical availability, performance level and quality.

Darwin - Identifying causes of performance losses

  • Uncover bottlenecks in your production lines and machines and create transparency about the causes of performance losses - down to the signal level.
  • Increase output rate per machine by reducing cycle time
  • Explanation of why similar machines in the same factory work differently
  • Detect trends in malfunction and process time data at an early stage and thus implement optimizations in a timely manner

Shannon® - the operative shop floor assistance

  • Turn Your Plant Operators into Experts: Shannon provides information on the causes of malfunctions along with context-specific solutions, thereby reducing downtime through intelligent knowledge management
  • 5 - 15 % increase in OEE through reduction of downtime and troubleshooting (MTTR)
  • Knowledge management: building knowledge about actual machine behavior and solutions
  • Addressing the Skilled Labor Shortage: Immediate Support in Solving the Problem Through Expert Advice

Hopper - the quality optimizer

  • Automatically generated suggestions for parameter optimization help you reduce scrap and cycle time in the injection molding process.
  • Increase output rate by significantly reducing scrap and cycle time
  • Recommendations for detailed parameter adjustments taking into account all factors influencing the process
  • Situational and automated recommendations available on smartwatch, smartphone and browser

Contact now

  • Personal Product Presentation with Live Demo
  • Initial Assessment of Your Use Case
  • Help with Calculating Your ROI
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