Success stories in the automotive industry
Optimize your manufacturing with continuously learning and situationally acting software
Offer digital software tools to your customers to increase your production lines and machines productivity
plus10 Analytics software identifies problems and optimization potential based on high-frequency machine data. With integration into your plants, you offer real added value.
Operating complex production lines and machines efficiently is a challenge
In addition to product modularization and standardization, digital innovations play an important role in their product portfolio. End customers are demanding, for example, digital services and digitally enhanced machines, which
- Make complex support requests easier and more transparent to resolve
- Optimize operating efficiency and
- guarantee the availability of the machines through data-driven technologies.
Optimization of production lines and machines as a digital service
Integrate plus10 software products into your production lines and machines and offer your customers added value in the efficient operation of your machines and production lines.
- Shannon provides custom-fit suggestions for troubleshooting even the most complicated issues
- Darwin creates transparency about machine behavior: So you understand what happened - even remotely
- Optimization of bottlenecks and faults during commissioning
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What our customers & partners say
Shannon® at ebm-papst St. Georgen
- Fully automated production line for automotive cabin air filters, consisting of 21 processes
- 80 situational solution suggestions generated during the initial test phase and actively used for operational troubleshooting
- 22 quantified and prioritized technical optimization measures for medium-term optimization and maintenance measures
Impact = Shannon® smartwatches were particularly valuable for operational operators and logistics personnel
Shannon® at Freudenberg Filtration Technologies
- Fully automated production line for automotive cabin air filters, consisting of 21 processes
- 80 situational solution suggestions generated during the initial test phase and actively used for operational troubleshooting
- 22 quantified and prioritized technical optimization measures for medium-term optimization and maintenance measures
Impact = Transparency about short stops with technical cause assignment, which in total cost 9% of the production time
Advantages for the automotive industry
5-15%
Increase OEE by reducing downtime (MTTR)
Up to 38%
Reduction of the average productivity variation
10 - 30%
Shortening the start-up and relocation phase
Software solutions - made for your industry
- Effective ramp-up of complex new plants (e.g. battery cell production, electronics production)
- Compatibility with other IT systems (e.g. MES) and existing data infrastructure (e.g. Siemens IE)
- Relocation of existing plants with problem-solving knowledge and auto-translate
- Reduction of unit costs through output increase with given resources
With our products to success in the automotive industry
Our analysis software addresses the three OEE loss categories of technical availability, performance level and quality.
Darwin - Identifying causes of performance losses
- Uncover bottlenecks in your production lines and machines and create transparency about the causes of performance losses - down to the signal level.
- Increase output rate per machine by reducing cycle time
- Explanation of why similar machines in the same factory work differently
- Detect trends in malfunction and process time data at an early stage and thus implement optimizations in a timely manner
Shannon® - the operative shop floor assistance
- Turn your plant operators into experts: Shannon® provides information on the causes of malfunctions with situational solution suggestions and thus reduces downtimes through intelligent knowledge management
- 5 - 15 % increase in OEE through reduction of downtime and troubleshooting (MTTR)
- Knowledge management: building knowledge about actual machine behavior and solutions
- Addressing the shortage of skilled workers: Immediate support in solving the problem by proposing the expert knowledge.
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Hopper - the quality optimizer
- Automatically generated suggestions for parameter optimization help you reduce scrap and cycle time in the injection molding process.
- Increase output rate by significantly reducing scrap and cycle time
- Recommendations for detailed parameter adjustments taking into account all factors influencing the process
- Situational and automated recommendations available on smartwatch, smartphone and browser
Request a free use case evaluation now.
- Product presentation with demo
- Roadmap for problem solving
- Holistic evaluation of the approach
